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Overview

The Sega Genesis/Mega Drive offered the 16-bit alternative with a different architecture (68000 + Z80). We manufacture Genesis cartridges with correct 5V TTL logic, TMSS compatibility, and proper SRAM backup. Standard Phillips screws (Sega did not use Gamebit).

Bulk Genesis / MD cartridge manufacturing tailored for your projects. We handle IC programming and custom PCB options for your game files, with private-label boxes, manuals, and plastic wrap available.

Specifications

  • Platform: Genesis / MD (16-bit)
  • MOQ: 50 units per title or project
  • Sample lead time: 10–15 days after project confirmation
  • Bulk production: 15–30 days following sample approval and final file checks
  • Packaging: Plastic wrap, private-label retail boxes, and manuals
  • Shipping: North America, Europe, and Latin America with export packing

Services Included

Custom Builds

We handle your supplied project files with precise IC programming on production-grade PCBs.

Packaging

Options include plastic wrap, manuals, and private-label retail boxes.

Bulk Supply

Consistent quality and timely delivery for retail replenishment.

Frequently Asked Questions

What is the minimum order quantity?
MOQ starts at 50 units per title or project.
How long do samples take?
Samples take 10–15 days for completion from project confirmation.
How long does bulk production take?
Bulk orders generally require 15–30 days depending on project complexity and volume.
Do you offer custom packaging?
Yes, we offer plastic wraps, manuals, and private-label retail boxes. Cartridge shell options and label printing are available per project.
Do I need to provide project files?
Customers must supply authorized project files and ensure all required rights before production begins.
Where do you ship?
We ship to North America, Europe, and Latin America with export packing.

Technical Specifications

PlatformSega Genesis / Mega Drive (16-bit, 1989-1997)
CPUMotorola 68000 @ 7.67 MHz + Z80 @ 3.58 MHz
Bus Voltage5V TTL
Max ROM4MB with bank switching
Save TypeBattery-backed SRAM (CR2032)
Shell MaterialABS plastic, black standard
Connector64-pin edge connector
Screw TypePhillips (Sega standard)
PCB FinishENIG gold, 0.1μm+ thickness
SpecialTMSS check for Genesis 3 compatibility

Project Fit: Where RetroForge Adds Value

MOQ From 50

A practical starting point for market tests, limited releases and projects that need to validate demand before scaling.

Sample Before Bulk

Typical sampling is 10–15 days after scope approval, so hardware, shell and presentation can be reviewed before a larger run.

One Coordinated Workflow

PCB or compatible hardware, programming, shell, label and optional retail packaging can be reviewed through one project path.

Quote by Specification

Unit pricing depends on platform, memory or programming requirements, shell finish, packaging and quantity rather than a generic industry comparison.

For an accurate project price, send the platform, estimated quantity and packaging scope. Request a quote.

Platform-Specific Quality Standards

PCB & Electrical

ENIG gold fingers (0.1μm+), 5V TTL logic bus voltage, proper level shifting where needed. No 3.3V flash on 5V buses. See our quality standards for full specs.

Save Reliability

CR2032 (SRAM backup) battery-backed saves with spot-welded tabs. Every save circuit tested for data retention before shipment.

Shell & Label

Black ABS, 64-pin connector shell with Phillips (Sega used standard screws) screws. Labels printed on coated stock with matte laminate — matches original factory appearance.

100% Play Testing

Every cartridge is booted on real hardware and tested for save/write cycles before packing. No "batch sample" testing — 100% individual verification.

Project Intake

Have a hardware project to review?

Send the platform, estimated quantity, packaging needs and target date. We’ll use the RFQ to structure the manufacturing discussion.

Request a Quote →
Production Portfolio

See more cartridge builds.

Browse the curated RetroForge production archive for shell colors, finished cartridges and packaged examples across platform families.

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